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Key areas for Operational Excellence Transformation

操作风险管理

Operational Excellence Transformation is Yokogawa and KBC’s co-innovated portfolio of solutions and services.We provide comprehensive solutions for business automation in all four areas using consulting and digital technology.

操作风险管理

横川的运营风险管理以可靠且无风险的方式处理个人和过程水平的安全,健康和环境风险。它涉及设计,可视化和编排植物生产和业务系统的端到端过程。

运营风险管理中的关键运营能力

  • Process Safety Management:维护运营,保留业务声誉并通过利用和遵守操作完整性流程来防止遏制或灾难性损失的许可证来创造价值
  • Personal Safety Management:通过提供安全的做法来改善行为和文化,保护人类资产
  • 环境管理:Provide processes to protect the environment through operating integrity, and ensure compliance with environmental, regulatory and/or internal requirements
  • 社区关系:Define and establish processes and protocols to communicate and implement emergency response plans, and enhance interactions in the community
  • HSSE Reporting and Compliance:Assure visibility and achievement of HSSE goals and compliance requirements, by monitoring, learning and improving continuously through processes, initiatives and KPIs
  • Plant Protocols and Security:Provide processes and strategies to protect assets and infrastructure from threats, and control access to vulnerable processes and equipment

By combining Yokogawa’s product portfolio and KBC’s consulting services, we provide our customers best practices and domain knowledge that empower them to improve their operations, as well as a digital platform that supports such activities and initiatives. Our Operational Risk Management scope does not only cover partial improvements in the organization, but also optimizations in plant operations to achieve continuously improving safety, reliability and operability.

·供应链优化

- Optimize management of supply, whether oil in the ground or feedstocks for a refinery or chemical asset, in light of product market demands. This provides operators with the agility to take full advantage of market conditions.
·资产运营和优化
- Optimize the potential of physical assets, by pushing throughput and maximizing the production of the highest value products, whilst minimizing variable costs such as energy.
- Deliver small and large CAPEX projects, on time and on budget, to deliver growth and meet environmental requirements.
·资产管理和诚信
- Confidently ensure asset reliability and availability, whilst controlling maintenance costs. This assures the asset always meets expectations and is always available to capitalize on short term market opportunities.


高级操作图形

高级操作图形

Plant Safety and Productivity Improvements Realized by Mental Model Based PCS Graphics

根据我们经过验证的绩效,知识和经验,我们为过程控制系统提供图形设计,以提高生产率,安全性和工厂的工作状况。

客户挑战

开发有效的HMI来减轻风险

Safe and efficient operations rely on operations staff being able to quickly identify potential process deviations before the situation reaches an unsafe or undesirable production condition.

根据横门川的经验和研究,我们确定了这不仅是在操作员培训中的根本原因。但是,它围绕着具有与操作员的心理模型和工作流程保持一致的操作环境。

客户挑战
我们的解决方案

我们的解决方案

结合工业设计和运营知识

Yokogawa clearly understands customers’ challenges and has developed significant expertise in operations HMI development. Based on this existing expertise Yokogawa has developed a standardized method for the development of site specific HMI design guidelines and a collection of template graphics objects and standards that we are now offering globally.

高级操作图形(AOG)是由横川提供的咨询服务,用于根据人为因素工程和运营工程重新设计PCS图形。正是这种生产操作和人为因素的结合确保了所得的设计将物理生产过程汇集在一起​​,而操作员在他们的脑海中可视化这一过程。

As a result AOG provides intuitive situation awareness through ergonomic design, primarily focused on layout and design based on operating environment in compliance with ISA101; whilst providing efficient decision making by capturing operational know-how from experienced operators.

Key Features

  • 操作员的心理建模以了解操作员如何看待该过程
  • 人体工程学设计的图形由人为因素工程师团队提供。
  • 操作工程师提供的基于任务的操作,基于任务的图形。
  • Safety and Productivity KPI (Key Performance Indicator) graphics.
  • 完全遵守ISA101标准

Customer Benefits

减少操作员的工作量和精神疲劳,使时间和精力专注于高级工厂操作

INPEX Corporation(INPEX)是日本最大的石油开发公司,从研究到勘探,生产和销售,参与了该业务的各个方面。在Niigata的公司工厂中,用户界面的重新设计大大改善了运营。该公司享受以下主要好处:

  • 缩短操作监测周期
  • 及时识别异常条件
  • 较少的操作员错误
  • 减少操作员工作量 /眼睛疲劳
  • Improved transfer of skills and expertise
  • Increased motivation to improve operations

Read the full success story here: //www.zhisiyu.com/success/oilgas/suc-inpex.htm

Customer Benefits

Resources

白皮书
缩略图
Overview:

The number of incidents involving attempted unauthorised access to computer systems via the internet as reported by CERT (Computer Emergency Response Team) was 137,539 in 2003. Statistics show an exponential increase in the number of reported incidents in the last five years. Although this can be partly explained by the increase in the number of computer systems in the world that are connected to the internet, it is nevertheless an alarming fact.

视频

Overview:

横川的执行顾问莫里斯·威尔金斯(Maurice Wilkins)博士与《每日电讯报》(Daily Telegraph)商业记者的阿拉斯泰尔·格林(Alastair Greener)交谈,并分享了他对工艺植物运营商,自动化以及他们在危机中如何共同努力的想法。

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