Total Productive Maintenance, TPM, is highly regarded as an effective productivity improvement methodology in the manufacturing industries. Yokogawa's asset management solution deploys TPM through proactive and preventive techniques for improving reliability and production efficiency in the following key areas:

  • Equipment failure: Prevention of equipment downtime or loss of functionality
  • 工艺发生故障:防止工厂关机导致工艺材料的化学或物理性质的变化,操作误差或其他干扰
  • Transition losses: Prevention of problems during start-up, shut-down, and switchovers in plant processes
  • 空闲时间:防止导致过程缓慢下降或性能的异常或失败
  • Plant Resource Manager (PRM)

    设施是否正确管理,可用于高可靠且稳定的工厂操作?PRM contributes to improving the quality of maintenance plans and optimizing maintenance costs throughout the plant life cycle.

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  • 先进的分析仪器管理系统(AMADAS)

    分析仪管理和数据系统(AMADAS)意味着监控,维护,确定和提高在线过程分析仪的性能。Yokogawa的先进分析仪器管理系统(AAGES)是前进的一步,因为它为来自简单分析设备(如pH,电导率和O2)提供了各种在线/在线流程分析仪的实时资产维护管理。以及复杂的分析装置,如气相色谱仪(GC)和近红外(NIR)。

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  • Field Asset Analytics (InsightSuiteAE)

    With the increasing demand for energy that has accompanied the economic growth of newly industrialized nations, companies need to find every possible way to add value and max out the efficiency of their production processes. And they must find a way to do this without doing harm to the environment and while complying with stringent HSE regulations.

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Resources

Overview:

过程自动化最终用户的压力比以往更少的压力更少。目前的经济气氛意味着许多自动化资本项目都处于持有状态。利用比以往更紧密的资本预算,用户专注于运营预算(成本削减也是一个关键问题),或者在自动化投资上具有非常快速的投资回报。

Overview:

Intelligent field instruments and process analyzers accumulate diverse field information including process values and diagnostic results. This data needs to be sent to upper systems such as distributed control systems (DCS) via digital communications such as FOUNDATION Fieldbus and analyzer buses, or hybrid communications such as HART and Brain, and visualized to enable the customer to utilize them for plant operations and maintenance.

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More than ten years have passed since the first digitized field devices were introduced. These support either a hybrid communication protocol such as HART or a full digital communication protocol such as FOUNDATION Fieldbus.

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As field instrumentation devices become increasingly digitized and computerized, interactive and remote access to a large quantity of field information becomes possible. This will increase the efficiency of plant equipment maintenance by reducing labor requirements in field patrol work for example.

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March 2006

新中海壳牌(中海油和壳牌石化那么ny Limited) petrochemical complex at Daya Bay in southern China is one of the world's largest process industry projects (see box, Figure 1 and Table). It has a control system to match. Process Worldwide spoke to Johan Veerman, principal instrument and process control engineer at CSPC, about the challenges of managing such a huge job.

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May 2006

Predictive maintenance allows to schedule plant maintenance before a failure occurs only when it is necessary, greatly reducing unnecessary inspection and improving productivity. Yokogawa's Asset Excellence initiative helps its customers make their plant asset condition predictable and performance sustainable.

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Combining smart instruments, analyzers and valves with a modern asset management system can provide faster response to incidents, enable proactive maintenance, and reduce downtime.

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October 2008

Yokogawa的Raju Seshadri揭示了预测维护解决方案的最新趋势。我们都梦想能够看到未来,能够预测在它之前会发生的事情,并在后来发生消极的事情之前采取决定性的行动。

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September 2006

John Van der Geer,Yokogawa欧洲工业自动化营销经理John Van der Geer表示,资产管理系统需要能够以更好的格式处理更多的数据和现在的信息。

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July 2010

Martin te Lintelo, Yokogawa Europe B.V., The Netherlands, discusses high level control system design for LNG receiving terminals. As demand for LNG increases worldwide, players face seemingly conflicting challenges. On one hand, they must expand capacity in different regions, make the business and production as agile and adaptive as possible, and improve operational efficiency.

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Overview:

什么是适当的植物资产管理(PAM),以防止突然的设备失败?设施是否正确管理,可用于高可靠且稳定的工厂操作?Yokogawa的PRM在整个工厂生命周期中导致围绕PAM问题。

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Yokogawa's parameter monitoring is effective in understanding the trend of device abnormalities in field devices, and can be used for preventive maintenance of devices.

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Yokogawa's Control Valve Diagnostics leads to the revolving of the valve issues throughout the plant life cycle.

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植物卫生保健服务领域资产是爵士vice that Yokogawa quantitatively grasps the status and risks of customer’s plant assets, and provides useful information for asset maintenance optimization.

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"Remote plant maintenance is absolutely impossible!" ...Don't you think so?
为了尽量减少旅行和与人的联系,远程工作正在变得普遍。这就是为什么我们想提出由横河川PRM提供的现场资产KPI报告。

Overview:

Yokogawa's InsightSuiteAE leads to the revolving of the plant assets issues throughout the plant life cycle.

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